Metronic DTR-02 User Manual

Product Manager: Andres Martos © 2011Manual Tecnico alphaJET CCompatible con alphajet E Lista de recambiosDocument issued: March 2008

Training: alphaJET C Foil 10Construction and function2-head inking system (realistic presentation)Print-head 2Print-head 1OutletAir filterInletJuncti

alphaJET C -Electronics

Training: alphaJET C Foil 12ElectronicsControl unitOpto-IO 2Display+ KeyboardCPU (Pc104) Control UnitPSEncoderIOAlarmOpto-IO 1PSEncoderIOAlarmPower-S

Training: alphaJET C Foil 13MainboardInksystemHead 2UPIFHeadboard 1Headboard 2Head 1Power-SupplyRemoteRUN/STOPElectronicsPrint unitFoil 13

Training: alphaJET C Foil 14Control UnitMainboardOpto I/OLine 1X1X7X5X1 X3X4Opto I/OLine 2Headb.Line1Headb.Line2X2X3X2X4X19 X7 X21X2X1X8: Solvent Swi

Training: alphaJET C Foil 15ElectronicsControl unit connectorsKeyboard PC 104-CUTo keyboard controller Power supply connector UPIF 1UPIF 2 Opto-I/O l

Training: alphaJET C Foil 16ElectronicsMainboard connectorsOptionalDiagnosticsHeadboardsInk sensorPressure sensorTemperaturesensorSolvent-switchValve

Foil 17X3: MEK - recoveryX4: Fan - recoveryX6: ValvesX8: Solvent switchX9: Temperature sensorElectronicsMainboard connectors part 1X5: Fan - case- Su

Training: alphaJET C Foil 18ElectronicsMainboard connectors part 2X11: Presure pump, suction pump head 1+2X12: Presure sensorX13: Suction pump 3 + 4X

Foil 19F2 - 30 V~ Input fromtransformatorF3 - Supply Head & Headboard, connected over the Main ControllerF8, F10, F11, F1250mAF (micro)Ink sensor

alphaJET C -Construction and function

Training: alphaJET C Foil 20ElectronicsCharge conectors1 ½ are wrapped meandersX6 – Signal (highlighted line end)X7 - GNDto the upper deflection unit

Training: alphaJET C Foil 21ElectronicsHS - Charge conectors1 ½ are wrapped meandersX6 – Signal (highlighted line end)X7 - GNDto the upper deflection

Training: alphaJET C Foil 22ElectronicsHeadboard connectorsAddress jumperDiagnosticsPrint headUPIF MainboardMicrocontroller 167/168Foil 22

Foil 23ElectronicsPrint head socketGNDGNDGNDLED –V2 (Bleed)GNDHV detection+ 12VInk flow (Gutter)Charge voltageModulation voltageGNDLED + V1 (Ink on)C

Training: alphaJET C Foil 24ElectronicsResistors and amplifier in the rear side at the print head18 KΩ resitor (Charge electrode)33 Ω resistor (Halls

Training: alphaJET C Foil 25ElectronicsDiagram: Rear side with connectionsFoil 25

Training: alphaJET C Foil 26ElectronicsExternal connections (overview)11092345A5B677886Assignments:1: Main supply2: Main fuse3: Main switch4: Remote

Training: alphaJET C Foil 27ElectronicsExternal connections (in detail)In the alphaJET-C there are two connection sockets wired in parallel available

Training: alphaJET C Foil 28ElectronicsSerial InterfacePin 1: DCDPin 2: RxDPin 3: TxDPin 4: DTR (Output)Pin 5: GNDPin 6: DSR (Input)Pin 7: RTS (Outpu

Training: alphaJET C Foil 29CM‘A’Line1‘1’Line2‘2’Disk‘D’COM1COM2AlphaJet-CCM‘B’CM‘I’Line1‘1’Line1‘1’Line2‘2’Term.‘L’Term.‘L’Disk‘D’Disk‘D’COM1COM1COM

Training: alphaJET C Foil 3Ultrasonic transducer: converts the electrical signal into mechanical oscillation.Ink supplyConstruction and functionPrinc

alphaJET C -Controller 168

Training: alphaJET C Foil 31ControllerFeatures of controllersMain controller:CU controller:Head controller:Data get stored in the main controller suc

Training: alphaJET C Foil 32ControllerDownload module “Controller 168”call DeclarationDSP 1 1 With this order the controller is programmed by the hea

Training: alphaJET C Foil 33The following printing speeds are possible for a machine with a 70 µm nozzle:Modulation frequency [Hz]: 651462.5 mm chara

Training: alphaJET C Foil 34PRINTMENUINFO•Line•Printlabel•Configuration•State•Service•Production-Counter•Free Space–FlashDisk–RamDisk–RamCount StopS

Training: alphaJET C Foil 35NewNewCopyCopyDeleteDeleteEditEditLoadLoadOK Backup RestoreOK Backup RestoreYes No New Block Format Move Copy•2/5 int

Training: alphaJET C Foil 36NewNewCopyCopyDeleteDeleteEditEditLoadLoad•Printlength•Density•Printposition•BottomUp•Printstart•PS signal inverse•Start

Training: alphaJET C Foil 37•Press.-Pump•Suctionpump•Ink•Ready•Purge•Bleed•StabTest•Clean Noz.Special•Add ink•Add solvent•First Fill•Empty system•Thi

Training: alphaJET C Foil 38SystemSerial Pass Time Line•Name•Device•LineMerge•ComXActive•Baudrate•Parity•Control Unit•active•Basiclicence•Pass

Training: alphaJET C Foil 39FileDelete Copy ..fontlogo•ajc.pmf•ascii.tbl•autocfg.ini•buffer.clp•comm.exe•cu.exe•cu.ini•cu167.exe•...•...Menu overv

Training: alphaJET C Foil 4123456Construction and functionPrint head: in general1 Upper deflection electrode2 Detection pin3 Charging electrode4

alphaJET C -Commissioning and Maintenance

Training: alphaJET C Foil 41Regular maintenance work: Daily:Check both storage containersClean the head Weekly:Clean the machineClean and - if nece

Training: alphaJET C Foil 42132546Commissioning and maintenanceCleaning the print-headClean the following components:1 Upper deflection unit2 Detec

Training: alphaJET C Foil 43Commissioning and maintenanceRinsing the gutter211 Cleaning bottle2 Gutter

Training: alphaJET C Foil 44Commissioning and maintenanceFilter exchangeExchange the main ink filter as well as the return filter after 1,500 to 2,00

Training: alphaJET C Foil 45Commissioning and maintenanceInk exchangeEmpty the system (drain off the ink) Switch off the machine Take the draining

Training: alphaJET C Foil 461. Shutdown time > 4 days:•Rinse the gutter thoroughly.•Use the seals provided with the machine to close the gutter an

Training: alphaJET C Foil 47Before an alphaJET-C is transported, always ensure that the machine has been prepared in accordance with the transport co

alphaJET C -Troubleshooting

Training: alphaJET C Foil 49TroubleshootingAdjusting the ink streamGutterAperture slotCorrect ink stream setting

Training: alphaJET C Foil 5Construction and functionPrint-head – front viewValve V1: Ink onValve V2:BleedingCharge electrodeUpper deflection electrod

Training: alphaJET C Foil 50After being switched on, the alphaJET will start a self-test, which will check the following sectors among other things:•

Training: alphaJET C Foil 51No. Description Cause Elimination001 Event-Manager started Is always registered upon start of the system. –––––100 PU–Res

Training: alphaJET C Foil 52Troubleshooting: Diagnostics and system reportsError codes - control unit sectionNo. Description Cause Elimination113 Com

Training: alphaJET C Foil 53No. Description Cause Elimination200 "Ink tank empty”" Ink level below a value of 50.• Refill the ink bottle .

Training: alphaJET C Foil 54No. Description Cause Elimination210 "Fan Error\MEK” Cooling air blower for solvent defective or too slow.• Check t

Training: alphaJET C Foil 55No. Description Cause Elimination224 Suction pump supply defective Main board electronics for suction pump(s) defective.•

Training: alphaJET C Foil 56TroubleshootingTroubleshooting: tipsDetermined problem Possible reason RepairThe voltage at the pressure pump is too high

alphaJET C -Spare part overview

Training: alphaJET C Foil 58Spare part overviewControl UnitLCD activ adapter board (1011.4893) Ribbon cable COM2 DSUB9 (1007.3245)Modul 168 programm

Training: alphaJET C Foil 59Spare part overviewControl UnitI/O Board A (1011.4773)I/O Board B (1011.4778)

Training: alphaJET C Foil 6Construction and functionPrint-head – rear view with cover plate removed High voltage resistorCover plate (sealed)Inkflow

Training: alphaJET C Foil 60Spare part overviewControl UnitPC 104 with Flash and LCD adapter since AJC 5894 (1007.1292)Main power supply CU (1011.47

Training: alphaJET C Foil 61Spare part overviewDisplayRibbon cable keyboard controller to CU (1011.2985)Ribon cable keyboard controller to LCD adapte

Training: alphaJET C Foil 62Spare part overviewHeadboard, main board and controllerHeadboard (1011.5056) Mainboard (1011.5046)Module 168 programmed f

Training: alphaJET C Foil 63Spare part overviewInk systemPneumatic mesh (1011.0426)Pneumatic restrictor(1011.0427)Valve block comlete(1011.0183)Mainf

Training: alphaJET C Foil 64Spare part overviewInk SystemMagnet valve (1008.6505)Ribbon cable head 1/2 and lines 1/2 (1011.3050) Head 1L2H (1011.3051

Training: alphaJET C Foil 65Spare part overviewInk system - head tube connectorsCoupling socket (1006.4905)Luer coupler socket(1008.7278)Luer coupler

You create, we print……

Training: alphaJET C Foil 71-head inking system,(schematic presentation)01 = Outlet tube02 = Level switch D1 = Flow restrictor for measuring the vis

Training: alphaJET C Foil 82-head inking system,(schematic presentation)

Training: alphaJET C Foil 91-head inking system,(colour schematic presentation)Solvent-recoveryMixtankInk SolventPrint headValve blockPulsation-absor